ACI Advanced Servo Converter For Precision Torque Control In Automated Production Lines
Elevate torque precision and operational efficiency in high-speed automated systems with our Advanced Servo Converter. Engineered for demanding industrial automation, this converter delivers nanometer-level torque control, ultra-fast dynamic response, and seamless integration with PLCs and robotic controllers--ideal for automotive assembly, electronic manufacturing, and precision packaging lines.
Key Features & Benefits:
- Ultra-Precise Torque Control
- 0.01% torque ripple and ±0.05% static torque accuracy for delicate operations (e.g., screw tightening, semiconductor handling).
- Dynamic torque limiting to prevent material damage during overload events.
- Lightning-Fast Response
- 50 μs command processing time and 2kHz current loop bandwidth for high-speed motion profiles.
- Advanced dead-time compensation eliminates lag in servo-motor synchronization.
- Smart Factory Integration
- Native support for EtherCAT, Profinet, and Powerlink real-time protocols.
- Built-in IO-Link interface for sensor/actuator connectivity.
- Pre-configured templates for Fanuc, KUKA, and ABB robotic systems.
- Predictive Maintenance & Safety
- Real-time torque/force monitoring via embedded strain gauges.
- SIL3-certified safe torque off (STO) and emergency stop compliance.
- AI-driven fault prediction (e.g., bearing wear, capacitor degradation)
Technical Specifications
| Parameter |
Details |
| Input Voltage |
380-480V AC (3-Phase) |
| Rated Current |
13-1350A |
| Torque Control Accuracy |
±0.05% (static), ±0.2% (dynamic) |
| Response Time |
50μs (command), 1ms (full loop) |
| Communication |
EtherCAT, Profinet, Ethernet/IP, IO-Link |
| Certifications |
CE, IEC 61800-5-1 |
Why Choose This Converter?
- Zero-Defect Production: Eliminate torque-related errors in critical assembly processes.
- Future-Ready Architecture: Supports digital twins and virtual commissioning via OPC UA.
- Global Compliance: ATEX Zone 2 and IECEx certification for explosive atmospheres.
Applications:
- Automotive: Electric vehicle battery assembly, robotic welding cells.
- Electronics: PCB soldering, micro-component placement (01005 packages).
- Pharmaceutical: Capsule filling, syringe plunger assembly.
- Aerospace: Composite material drilling, turbine blade finishing.
